WEBVTT

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When production repeatability is key
Implementation of an automation system at PPH Parys in Lublin, Poland

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Our company

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produces and distributes vehicle detailing products

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and fluid additives for engines.

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The Parys factory in Poland is the largest and most modern

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of its kind in Europe. It is a highly automated plant

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in which a single operator can prepare and produce fluids.

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At the design stage, we focused on cooperation with our long-term,

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trusted partners, i.e. Endress+Hauser and Rockwell Automation

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due to the simplicity and ease of configuration and integration

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of these systems with each other, and to avoid problems later

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when commissioning the system.

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Production is stable and consistent, as confirmed by the results

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of our laboratory tests.

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As a result, we can plan downtime

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and inspection of our equipment.

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The basic goals that our client presented to us

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at the design stage were to achieve full integration

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of our system with all other systems in the factory,

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to achieve high levels of accuracy and product consistency, and to operate equipment with very few failures.

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The current IT infrastructure of the plant built by Magma,

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enables full analytics based on the data collected so far.

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Over the last 10 years, the progress in IT has meant

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that we have been able to collect data from all sensors,

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devices and equipment, to perform detailed analysis which translates into improvements to production processes,

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production planning and customer profits.

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Endress+Hauser and Rockwell Automation solutions

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give operators control over the entire process

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with visualization, which allows them to see which valves are open,

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which are not, where there is flow and to which tank.

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They do not have to physically move around the plant to check whether a mixer is actually working

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or whether the parameters have been properly selected.

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It is all on the screen and all in one place,

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which is advantageous because it gives operators confidence in their work.

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The measuring circuits we designed in cooperation with engineers from Endress+Hauser,

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have the option of self-diagnosis, the so-called Heartbeat

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and thanks to this, customers can easily and directly

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control their measuring devices.

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During the implementation of this project, we expanded our knowledge

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in terms of production safety,

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the interconnection of explosion hazard zones

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and the general safety of control systems, using industrial networks

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configured in a ring network, which we developed together with Rockwell Automation.